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Creating Custom Rails and Ducts in SOLIDWORKS Electrical

Creating Custom Rails and Ducts in SOLIDWORKS Electrical

Table of Contents


We do not have only one size of rail or duct, so when we use the default
rail/duct in
SOLIDWORKS Electrical, it doesn’t always match what we’re looking for. However
Change Length of “Rail” or “Duct” is a very useful tool, that
doesn’t seem to exactly cooperate with any rail/duct shaped part file.
Additionally Insert as horizontal/vertical rail/duct is a
useful feature in
SOLIDWORKS Electrical
that saves us an extra mate to be added in.

We’d like to have different rail/duct files that properly represent the size
and appearance of what we’re actually going to be using. We’d also like to be
able to use Change Length… to be able to easily change the
length without messing up other areas where this rail/duct is used. Sadly the
Insert as horizontal/vertical… feature is presently not
able to be used on any other files besides the default rail/duct. This blog
will cover creating such a rail/duct.

If you, like me, would like for the
Insert as horizontal/vertical… features to work with our
custom rails/ducts, here is how to enter Enhancement Requests:

Proper Names

  • For our custom rail/duct(s) to work, we must make sure that the proper names
    are applied in their proper locations. The picture below shows the name of
    all but the dimension that is needed.
  • Extrude must be named: EW_EXTRUDE (required for
    Change Length… to work)
  • Configuration must be named: EW_CONFIG (required for
    Change Length… to work)
  • MateReferences must be named: trewback and
    trewrail35 (required for Mate References to work in
    conjunction with Electrical Parts)

SOLIDWORKS feature tree for a custom Blog Rail part with named mate referencesNaming mate references trewback and trewrail35 keeps this custom Blog Rail part organized.03

  • Dimension of the Extrude Distance must be named: EW_DEPTH (required for
    Change Length… to work)
SOLIDWORKS Blog Rail Configuration tree showing the EW_CONFIG configuration
The EW_CONFIG configuration carries the mate references needed to assemble this rail with Electrical parts.

Mate References

To make it easy for Electrical Parts to be assembled, we’d likely wish to add
the Mate References that match up with those parts. These
Mate References are set up as shown below.

SOLIDWORKS Mate Reference dialog defining the trewback reference on a rail faceAssigning a 3D part to the Manufacturer Part record saves browsing time later, even for rails and ducts.SOLIDWORKS Mate Reference dialog defining the trewrail35 reference on a rail faceThis second mate reference, trewrail35, adds the secondary alignment face for the rail.Beam diagram labeling the trewback and trewrail35 mate reference facesLabeled call-outs show exactly which beam faces the trewback and trewrail35 mates reference.

3D Model                     

Assigning a 3D part to your Manufacturer Part is always a
good idea, it will save you a lot of browsing down the line. It works just as
well for rails and ducts.

SOLIDWORKS Electrical Manufacturer Part Properties dialog for a Blog Rail part
Because Insert as doesn’t work for custom rails, an extra manual mate orients this part correctly.

However, the Insert as… feature doesn’t work for these custom
rails and ducts, so you’ll have to add that extra mate into your assembly to
get your rail/duct in the correct orientation. This, in my opinion, is a small
sacrifice to make for the ability to use Change Length… and
have the proper size and appearance of our model.

SOLIDWORKS Electrical Insert menu with options for rails and ducts
With naming set up, Change Length works on this custom rail just like it does on default ones.

After getting all of the naming correct and bringing in the model, we can use
the Change Length of “Rail” or “Duct just like with the
default ones. Click the feature > Click the part > type in the number
> OK!

09SOLIDWORKS Electrical Change Length dialog set to 152.40mm for a rail componentThe Change Length dialog resizes this custom rail component to 152.40mm.SOLIDWORKS Electrical Change Length dialog set to 500.00mm for a rail componentChanging the length again resizes the same rail to 500mm without rebuilding the part.

Rendered custom SOLIDWORKS Electrical rail shown as a structural beam shapeThe finished custom rail renders as a standard structural beam shape in the assembly.Rendered custom SOLIDWORKS Electrical rail viewed from a different angleThis angle confirms the custom rail’s beam profile is ready for use in SOLIDWORKS Electrical.

*Quack*

Picture of Neil Lantto

Neil Lantto



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