VaporFuse Surfacing

DyeMansion Powerfuse S

Transform 3D printed parts into smooth, sealed, and functional end-use components with sustainable vapor polishing technology for industrial-grade manufacturing.

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Transforming 3D Prints
with Precision

The Powerfuse S revolutionizes post-processing by delivering injection-molded quality to 3D-printed parts. Utilizing solvent-based vapor smoothing, this system creates smooth, sealed surfaces ideal for both functional and aesthetic applications. With its advanced technology, it eliminates layer lines and enhances mechanical properties, making parts suitable for end-use in demanding industries.

Designed with sustainability in mind, the Powerfuse S features a closed-loop solvent recovery system that minimizes waste and emissions. Its automated workflow reduces manual intervention, providing a scalable solution for manufacturers looking to streamline production and maintain eco-friendly operations. Whether for delicate structures or high-volume production, the Powerfuse S bridges the gap between 3D printing and traditional manufacturing.

DyeMansion Powerfuse S parts
Powershot C
Powershot C Performance
Powershot Dual Peformance
  • Low to Mid Volume Processing
    The Powershot C enables high-speed, automated cleaning for low or mid-volume batches. The system maximizes efficiency by minimizing operator involvement.
  • High Volume Processing
    The Powershot C Performance is perfect for cleaning large volumes of parts, allowing operators to increase their throughput and post-processing efficiency.
  • Uninterrupted Post-Processing Solution
    For organizations looking to automate their part cleaning and surfacing processes, the Powershot Dual Performance is an ideal solution. It combines the post-processing steps into a single machine.
  • Automated Cleaning
    Maximize efficiency with PolyShot Cleaning! Clean mid-sized build jobs in under 10 minutes. Upgrade to Powershot C for automated cleaning, replacing up to 4 manual systems.
  • Manual Cleaning
    In case you can’t automatically process your parts because of size or geometry, you can still manually blast your parts that require special attention
  • Ionizing Unit
    Eliminates static dust build-up on parts.
  • Automated Loading and Unloading
    The DyeMansion Powershot Performance Series offers automated loading and unloading features, streamlining post-processing in additive manufacturing to save time and reduce manual intervention.
  • Connectivity
    OPC UA interface for unidirectional communication via DyeMansion Data Connect (optional), remote support via VPN” for the Performance.
  • Pre-Installed Processing Parameters
    DyeMansion includes several quick-start processing programs to account for various material and part volume combinations.

Key Features & Benefits

Injection Mold Quality

Achieves smooth, sealed surfaces comparable to injection molding, making parts ideal for functional applications and end-use components with a professional finish.

Automated Operation

Streamlines post-processing by reducing manual intervention, ensuring consistent results, improving efficiency, and freeing up valuable operator time for other tasks.

Eco-Friendly Technology

Closed-loop solvent system minimizes environmental impact. PFAS-free solvent ensures safety for the operator, and non-toxic parts.

Scalable Solution

Handles large production volumes with precision and efficiency. Unbeatable cost per part due to high degree of automation and closed loop circulation with integrated solvent recovery.

Increase Mechanical Properties

Increased mechanical properties to benefit delicate structures and soft materials. Achieve an elongation at break increase by up to 200% depending on your material.

Technical Specifications

Features
Powerfuse S
Size
1305 mm x 800 mm x 1690 mm
Recommended Operational Space
2400 mm x 2000 mm x 2000 mm
System Weight
650 lbs
Power Requirements
230V, 50Hz or 110V, 60Hz
 

Exceptional Solutions, Even Better Support

Creating the best products requires the best solutions, training and support. With a little insight into your product development process, our team of pros can point you to any tools you need (and nothing you don’t).

But it doesn’t end there. We’ll stay with you every step of the way, helping solve complex design issues, 3D printing application questions and so much more. No matter where you’re at, both in your process and geographically, we’re here.

Engineering Success Together

Services & Customer Benefits

Unmatched Training

Our team is committed to your success with your new DyeMansion system. We’ll provide thorough operational training to ensure you’re fully equipped to make the most of its capabilities and seamlessly integrate it into your workflow.

Frequently Asked Questions

How does the Powerfuse S improve part quality?

It eliminates layer lines and seals surfaces, making parts suitable for functional and aesthetic applications.

What materials is it compatible with?

The Powerfuse S works with a wide range of materials, including SLS and MJF powders. For users looking to smooth Polypropylene, DyeMansion has a separate Powerfuse S PP system.

How does it minimize environmental impact?

The system uses a closed-loop solvent cycle to reduce waste and emissions.

Keep On Learning

Post-Processing Resources