3D Virtual Factory Twin

3DEXPERIENCE DELMIA Factory Simulation

Define, validate, and simulate the 3D layout of your facility and manufacturing process to predict production rates, run “what-if” scenarios, and improve system performance. 

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Identify Bottlenecks, Plan for the Unexpected

The Factory Simulation Engineer solution allows engineers to design factory layouts and define and validate the behavior of a station, line, or complete plant in the 3DEXPERIENCE platform. 

They see their systems in 3D as they design them. From there, they can assess and fine-tune the performance of production systems, conducting feasibility and performance studies. 

In addition, they can identify bottlenecks early in the planning process and maximize production rates with alternate routings. They can optimize resource positioning, thanks to precise 3D simulation. 

Digital Twin of car manufacturing line in 3DEXPERIENCE DELMIA

Key Features & Benefits

Material and Resources Flow 

Design factory layouts and define, simulate, and analyze multiple production scenarios in a realistic 3D environment. If process planning data is unavailable, you can start from scratch, positioning resources and designing material flows. Define production equipment, line behavior, and material flow logic. 

Eliminate Trouble Spots and Bottlenecks

Get an early view of product flows. Making adjustments and optimizing process performance with alternate product routings become even simpler. Plus, interactive what-if scenarios help identify potential bottlenecks.

Analyze Different Material Flow Scenarios

Easily define the material directly on top of the 3D layout. Use detailed parameters to fine-tune the behavior of each resource or worker. Analyze various KPIs through dashboards to assess the global behavior of the station, line, or factory. 

Simulate Machine Failures

Simulate the impact of machine failures using mean time to failure either with a fixed schedule or by probability. Associate a repair activity and time, and then decide if the machine should restart or continue past the interruption in mid-cycle. 

 

Behlen Streamlines Factory Flow with 3DEXPERIENCE Works

Due to over 80 years of operations at the massive Columbus factory, the multiple business units have overlapping production lines and processes, resulting in a stockpile of old, new, and custom-made equipment — some still used and some not; various materials; and a variety of furniture, cabinetry, and storage racks. Over the years, each business unit has taken up any available space, contributing to bottlenecks that impede factory flow. 

“Our plant layout has become something of a hodgepodge with certain jobs moving back and forth from one end of the building to the other when they could have benefitted from better flow within the factory plant layout,” explains Process Engineer James Kucera. “The ultimate goal is to configure the plant in order to produce better products at lower costs.” 

Watch this video to learn more about 3DEXPERIENCE DELMIA solutions.

Engineering Success Together

Services & Customer Benefits

Subscription Support

Whether you are looking for on-demand SolidProfessor training, access to the latest software releases, exclusive resources and offers or just need expert support, we have a subscription option for you.

Frequently Asked Questions

Can you simulate AGVs in DELMIA Factory Simulation?

Yes, DELMIA Factory Simulation supports automated guided vehicles (AGVs). You can analyze the best path to minimize travel time, how many AGVs you need to meet your requirements, and maximize their utilization. 

What data types can you use for creating your DELMIA factory layout?

The Factory Simulation Engineer role supports multiple formats, including SOLIDWORKS files, DXFs, STEP, Revit, and 3D point cloud data. You can mix both 2D, 3D, and point cloud data into the same simulation.

How are the DELMIA Factory Simulation roles licensed?

Like all 3DEXPERIENCE tools, roles are purchased as a named-user term license on either annual or quarterly terms. Each user who needs to leverage the software will need their own license aligned with an email address. 

Every user can be assigned different roles based on the functions they need to perform, and each role can be reassigned once every 30 days.

Keep On Learning

DELMIA Resources